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Prototyping, Product Development, and Production Molding

With high quality products, on-time delivery, and competitive pricing, Legacy Plastics, Inc. has become a standard-bearer in producing custom thermoplastic products and components. One of our specialties is prototyping and product development. Using our state-of-the-art injection molding equipment, we manufacture a variety of short-run production and functional prototype products. Some of the many finished prototypes that we produce are spray nozzles, musical instruments, plumbing components, threaded parts, cellular tower parts, and windmill torquing motor components & electrical connectors. Our advanced, equipment can employ clamping forces of 40 to 350 tons, with shot sizes ranging from 2 to 30 ounces. Our max mold size is 24 x 36. With over 64 years of experience in manufacturing, the quality of our work is a point of special pride. We are an ISO 9001 compliant company, and we meticulously inspect our work, using our Nikon Stereoscope, Dorsey Gage Optical Comparator with Quadra Check 2000, micrometers, and gages. We offer fast turnaround times that typically run about 4 weeks, with 100% on-time delivery for clients in many different businesses, including the hazmat, musical instrument, agriculture, electrical, hobby, and hunting industries.

To learn more about our prototyping and product development capabilities, please see the information in the following table or contact us directly.

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PROJECT GALLERY


PROTOTYPING, PRODUCT DEVELOPMENT & PRODUCTION MOLDING CAPABILITIES

General CapabilitiesShort Run Production
Functional Prototypes
Prototype MethodInjection Molding
Prototyped Product
Spray Nozzles
Plumbing Components
Threaded Parts
Windmill Torquing Motor Components
Cellular Tower Parts
Materials
Nylon
Acetal
PBT
PVS
PPS
HIPS
K-Resin
ABS
HDPE
Polypropylene (PP)
Polycarbonate
PPS
Santoprene
Clamping Force40 to 350 tons
Shot Size2 to 30 oz.
LengthUp to 36 in
WidthUp to 24 in
HeightUp to 24 in
ToleranceTight
Inspection
100% Inspection
Cosmetic
Optical Comparator (12") with Quadra-Chek 2000
Nikon Stereoscope
Gage Pins (English/Metric)
Vernier Calipers
Micrometers
Surface Plate
QualityISO 9001 Compliant Management System
DocumentationMaterial Certifications
Inspection Reports
Additional ServicesPost Machining
Production Volume
1 to 1,000,000 pieces
Prototype
Small Volume
Large Volume
Typical Lead Time4 weeks
Rush Services Available
100% On-Time Delivery

Additional Information

Industry Focus
Hazmat
Musical Instrument
Agricultural
Electrical
Hobby
Hunting
Intended Application
Paint Can Lock Ring
Guitars
Housings
Knives
EfficiencyLights Out Manufacturing
File Formats
SolidWorks
CadKey
MasterCAM
AutoCAD
CAD Converters